Construction Telematics
PORR AG
From a 100-device pilot to 17,000 connected assets across five countries. A 10-year partnership built on consistent data quality.
The secret behind the success of PORR and Rosenberger Telematics: 17,000 devices, 10 years of networked data
Vienna, April 2024
PORR has crowned its long-standing partnership with Rosenberger Telematics with the integration of its 17,000th telematics system. Innovative technology, tailor-made solutions and excellent customer service will continue to be the basis for the shared path forward.
The collaboration between the international construction company PORR and Rosenberger Telematics began in 2014. PORR operates in seven home markets in the German-speaking world and in Eastern Europe and was therefore looking for a provider with a robust infrastructure. The telematics hardware had to withstand extreme environmental conditions such as high-pressure cleaning, solar radiation and high and low temperatures. It was also important that the devices could be easily installed in construction machinery and commercial vehicles by the company itself.
The PORR team had clear ideas about its requirements from the outset. With 154 years of experience as a construction company, PORR has realised projects worldwide, from historic Ringstrasse palaces in Vienna to modern infrastructure development in Qatar.
The joint project started with 100 telematics devices in the test phase and a year later there were already 4,000 installed devices. Today, PORR is 100% equipped in Austria, Germany, Czech Republic and Slovakia, and partially equipped in Poland and Romania.
For a decade now, the partnership with Rosenberger Telematics has enabled PORR to optimise maintenance planning for equipment and vehicles and to use maintenance centres more efficiently. More precise maintenance planning prevents warranty intervals from being exceeded and reduces costs. The company also benefits from theft protection, GPS tracking and early detection of machine problems.
“We can now recognise changes much more quickly. Machine downtimes and potential thefts are detected at an early stage so that we can react immediately,” says PORR Equipment Services GmbH.
The reliable technical implementation in combination with the sophisticated software solution from Rosenberger Telematics gives PORR improved planning and control over its construction machinery and commercial vehicles. As an expert in innovative telematics solutions, Rosenberger Telematics is proud to be part of PORR’s success. The proven partnership between the two companies will continue to produce pioneering solutions for the construction industry in the future.
Rosenberger Telematics solution facilitates planning and controlling at Porr AG
Worldwide operating Viennese company with a long tradition relies on individual telematics system with splash-proof and heat-resistant hardware for international operation.
Companies with locations in the German-speaking world that are looking for a suitable telematics solution have a large choice. But if you also have subsidiaries abroad, for example in Eastern Europe, you must make sure that the technology also works there. In such cases, one needs providers who can show an appropriate infrastructure.
Also important are individual solutions, because in the end every company has its own needs — and some properties of telematics hardware, which are otherwise completely irrelevant, can in individual cases be indispensable. Sometimes companies and suppliers learn together and in the ideal case the end result is the optimal solution.
When Porr AG started to look for a telematics solution, the employees were still complete newcomers to the field, Werner Zenz remembers, CEO of Porr Equipment Services. The internationally active construction company with headquarters in Vienna has existed for more than 145 years and is one of the leading companies in Austria and Europe. The services of Porr reach from buildings on the Vienna Ringstrasse during the imperial era and the construction of the Grossglockner-Hochalpenstrasse in the 1930s to construction projects in Qatar in the present such as track construction for subways and tunnel construction.
Operation at European level
A telematics solution for construction machinery and commercial vehicles was now in demand, says Zenz, responsible for the telematics project in the company. The Viennese wanted their own solution and spent three years looking for a system that they could install themselves. With the partner selection it played an important role to ensure that this is an area-wide provider which can also cover other countries, says Zenz.
After all, Porr is also represented in European countries such as Romania or the Czech Republic. Also the technology of SIM cards is a “huge topic” for Porr. Normally, the standard SIM cards would be used but at the Austrian construction company, the cards must also be able to endure environmental influences such as temperature, i.e. even extreme values such as 120 degrees Celsius.
The Porr devices are outdoors, exposed to heat and vibration, are cleaned with the high pressure cleaner.
“We wanted everything from a single source,” says Zenz. “We wanted a partner who already had experience with telematics and who could meet our needs.” The Viennese found this at Telekom Austria and Rosenberger Telematics as a telematics provider.
The task area of the new solution
There were several main reasons for the Viennese to rely on telematics. First of all it was about the predictability of the maintenance of equipment and vehicles, as well as the workload of the maintenance centres. Until then, maintenance was carried out when the operator called, Zenz remembers.
Now an information in the system automatically appears that maintenance is due again. It is therefore easier to plan, guarantee intervals are no longer exceeded, and costs can be saved. The control of cost blocks (e.g. fuel, maintenance, repairs etc.) per operating hour or kilometre is also an important tool to save cash: “You can recognize changes very quickly.”
Also theft protection and GPS tracking via the Rosenberger Telematics solution is possible, as well as the early detection of machine downtimes. In the control centre, the necessary evaluations can be made, Zenz explains: “Why is this thing standing?” The new telematics system would now move more machines across the group to where they are needed at the moment.
No superfluous data
In return, Porr waived information that might be important to other companies in the industry but the Viennese do not want, such as the oil temperature. “We want to have the mileage and the operating hours for construction machinery, we don’t need the rest” — unnecessary flood of data should not arise. The development of the suitable solution is “anything but easy”, reports Zenz, after all, the devices in the VW bus had to work just like a roller in civil engineering. “We didn’t want any differences there.”
What was installed in Berlin should also work in the same way when the machine is used in Austria. Not visible from the outside, the devices were installed from autumn 2014 on — splash water protected, with SIM cards, which made several million accesses possible. The mechanics documented with their smartphones the installation — all relevant information was recorded for everyone who would work with it later. Now everyone throughout the group could access it via a number in SAP and, for example, find out by whom and where a device was installed.
“Unbureaucratic and uncomplicated” support
Zenz and his employees felt well looked after by Rosenberger Telematics, which has its head office also in Austria, between Salzburg and Linz. There were fixed contact persons and fast help, “unbureaucratic and uncomplicated”.
During the development of the Porr solution, all the project participants “learn the hard way”, smiles Zenz, but the effort was worth it: “We see that it brings a lot.” In the meantime, the telematics solutions have been installed in 4,000 devices. It started with 100 units installed in Germany and Austria. “We wanted to see whether it delivers what it promises and whether the hardware works,” says Zenz.
Conclusion
Since January 2016, 4,000 units have been installed, which have been in real operation since May. Germany, Austria and the Czech Republic are 100 per cent equipped, but the devices are also running partly in Romania and Poland. Planning and controlling — these two points are named by Zenz as the areas in which a significant change for the better was achieved.
In the previous year, devices to the value of 4 million euros were shifted at Porr — thanks to the telematics of Rosenberger Telematics the need was recognized.
The result
A decade of scale — from 100 devices to 17,000 across five countries — built on consistent data quality and rapid anomaly detection across every active market.
17,000
Devices deployed
5
Countries active
10yr
Partnership
“We can now recognise changes much more quickly. Machine downtimes and potential thefts are detected at an early stage so that we can react immediately,”
“We wanted everything from a single source. We wanted a partner who already had experience with telematics and who could meet our needs.”
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